Crack Growth Mechanism



The crack tip geometry and averaged stresses over individual elementary material blocks

Figure 1.


A crack and the discrete elementary material blocks

Figure 2.

The idealized crack tip geometry and the discrete structure of a material1.

The following assumptions were applied in this method:
  • The material is assumed to be composed of identical elementary material blocks of a finite dimension ρ* in Figure 1 and Figure 2
  • The fatigue crack can be analyzed as a sharp notch with a finite tip radius of dimension ρ*
  • The material cyclic and fatigue properties used in the crack growth model are obtained from the Ramberg-Osgood cyclic stress strain curve


    Figure 3.
    and the strain-life(eN) fatigue curve


    Figure 4.
  • The number of cycles N to failure of the first elementary material block at the crack tip can be determined from the strain-life fatigue curve (Figure 4) by accounting for the stress-strain history at the crack tip and by using the Smith-Watson-Topper (SWT) fatigue damage parameter and Miner rule. Once accumulated damage reaches 1, N is a summation of life ( 1/Di ) of found cycles.


    Figure 5.
  • The fatigue crack growth rate can be determined as the average fatigue crack propagation rate over the elementary material block of the size ρ* .


    Figure 6.
With the above assumptions and average linear stress over the elementary block with the size ρ* , the following crack growth equations can be derived to calculate crack growth1:


Figure 7.
Where,
Kmax,tot
Total maximum stress intensity factor
ΔKtot
Total stress intensity range
ΔKth
Threshold stress range


Piece-wise linear crack growth equation where total driving force Δκ=(Kmax,tot)p(ΔKtot)1p .

Figure 8.